Thursday 12 December 2013

PCB Design Services For The Electronics Industry

By Jeannie Chapman


PCB design services involve specialized activities aimed at creating an optimum printed circuit board layout using CAD software and other specialized PCB design tools. There are different kinds of PCBs and the process for each one may vary a bit. Regardless of the type of board or layout, though, it's always going to be roughly the same multi-stage designing process that begins with schematic capture.

Information about three key aspects of the project must be provided by the client to the designer. The schematic is obviously the most important thing. Note that it may also be in the netlist format. The netlist file contains the circuit's connectivity details and descriptions for the components.

Another thing the client is required to provide is the bill of materials (BOM) specifying each component used and its footprint. Designers are sometimes asked to help with component footprint capture. The client is also expected to provide the board outline. Once they have the schematic or netlist, BOM and the board outline, the designer should be able to do the rest.

Starting from the netlist/schematic, the process is taken further using techniques including library development, signal integrity and EMI checks, stress analysis, thermal simulation, etc. The series of intermediate steps ends with the creation of the gerber file. This format is the preferred one used by the electronics industry to transfer finished PCB images that are ready to be used in the manufacturing stage.

Designers must be able to work on complex solutions involving everything from digital and analog to RF circuits and mixed PCBs. The board can be designed as per specifications as a single or double sided board, or a multi-layered one. The size is also likely to vary, and so will other factors such as component quantities and pin densities.

There's also the question of deciding on the characteristics of the board. This refers to the method used to mount components and create the traces for the circuit. Surface-mount technology is the most popular technique used now for mounting components.

Using this surface-mount technique, the end caps are directly soldered now on the same side of the board. This new method has almost completely replaced the earlier through-hole boards. In these older boards, leads were inserted from one side of the board and soldered onto traces on the other side.

Designing new boards is just one part of the services offered by PCB designers. They may also be asked to perform other functions such as evaluate designs, along with the components used and their footprints. Clients sometimes ask them to assist with procurement of prototypes and check for availability and pricing information against the BOM contents.

Certain PCB design services are required even after the client receives the finished product. Customers may seek changes to the design immediately or in future, and reorders are quite common. It works the other way around too, with designers asked to reverse engineer gerber files or film artwork into a netlist format or schematic. This is often required when complex circuits require heavy modifications at the most basic level.




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